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DC-5M Online Transformer Monitoring System

Online Transformer Monitoring

DC-5M Online Transformer Monitoring System

The DC-5M system is designed for online monitoring of transformers by evaluating the condition of insulating oil, including special-purpose transformers: traction, mine, electric-furnace, marine, wind turbine step-up transformers, etc. The DC-5M system, like the DC-260D and DC-260DH systems, can operate in transformer drying mode and  transformer insulation monitoring mode. The system is connected to the transformer and constantly located nearby. Upon connecting the system, a closed circulation loop is formed: the oil comes from the transformer tank bottom, passes through the DC-5M system sensors, and returns to the transformer top. The sensors measure transformer oil parameters once a minute and transmit them to a cloud server, where other parameters are calculated using the DRYCORE technique to ensure a fuller evaluation of the transformer status.

Description

The DC-5M system is designed for online monitoring of transformers by evaluating the condition of insulating oil, including special-purpose transformers: traction, mine, electric-furnace, marine, wind turbine step-up transformers, etc.

The DC-5M system, like the DC-260D and DC-260DH systems, can operate in transformer drying mode and  transformer insulation monitoring mode.

The system is connected to the transformer and constantly located nearby. Upon connecting the system, a closed circulation loop is formed: the oil comes from the transformer tank bottom, passes through the DC-5M system sensors, and returns to the transformer top. The sensors measure transformer oil parameters once a minute and transmit them to a cloud server, where other parameters are calculated using the DRYCORE technique to ensure a fuller evaluation of the transformer status.

Important transformer parameters determined by DC-5M system:

  • moisture content of oil at the transformer top and bottom;
  • moisture content of solid insulation at the transformer top and bottom;
  • dielectric strength of oil;
  • oil quality index.

In order to view all the measured and calculated parameters from anywhere in the world, all you need is an Internet connection to access the password-protected web page. There you can find information about all the transformers connected to DC-5M systems.

You can view the data for any period of time. The information is conveniently presented in the form of graphs, dot charts, and labels, and transformers are displayed on a world map.

Specification

Parameter

Value

Capacity, gpm (liters/hour), not less than 0.13 (30)
Amount of water that can be absorbed by adsorbers, gal (liters) 2.4 (9)
Mass of sorbent in one adsorber, lbs (kg) 44 (20)
Output pressure, psi (bar) 29 (2)
Oil supply head, in (m) 1,142 (20)
Max power requirement, W, not more than 500
Power supply parameters:
– voltage, V Any customizable value
– AC frequency, Hz
Attachment dimensions:
– oil inlet, Dn 20
– oil outlet, Dn 20
Overall dimensions, in (mm), not more than:
– length 61 (1,541)
– width 22 (553)
– height 77 (1,960)
Weight, lbs (kg), not more than 959 (435)

Benefits

Key Benefits of the DC-5M

  • Working with Any Type of Transformers: Compatible with transformers of any design, rating, and age.
  • Fast Connection: Connection to the transformer takes approximately one hour.
  • Energy Efficiency: Operates without oil heating, reducing energy consumption and thermal stress.
  • Fixed or Temporary Installation: Can be installed permanently or temporarily depending on operational needs.
  • Rapid Adsorber Replacement: Adsorbers can be quickly replaced, minimizing downtime.
  • Regeneration-Ready Adsorbers: Adsorbers are designed for repeated sorbent regeneration cycles.
  • Protective Housing: The system is securely enclosed in a housing for protection against environmental and mechanical impacts.
  • Remote Monitoring: Transformer parameters can be monitored remotely via the Internet.
  • Maintenance Planning: Enables planning and optimization of transformer maintenance programs.
  • Cost Savings: Reduces expenses for laboratory oil analyses and transformer maintenance.
  • Extended Transformer Service Life: Continuous condition control helps extend transformer lifespan.

Details

1

Description

The DC-5M system is designed for online monitoring of transformers by evaluating the condition of insulating oil, including special-purpose transformers: traction, mine, electric-furnace, marine, wind turbine step-up transformers, etc.

The DC-5M system, like the DC-260D and DC-260DH systems, can operate in transformer drying mode and  transformer insulation monitoring mode.

The system is connected to the transformer and constantly located nearby. Upon connecting the system, a closed circulation loop is formed: the oil comes from the transformer tank bottom, passes through the DC-5M system sensors, and returns to the transformer top. The sensors measure transformer oil parameters once a minute and transmit them to a cloud server, where other parameters are calculated using the DRYCORE technique to ensure a fuller evaluation of the transformer status.

Important transformer parameters determined by DC-5M system:

  • moisture content of oil at the transformer top and bottom;
  • moisture content of solid insulation at the transformer top and bottom;
  • dielectric strength of oil;
  • oil quality index.

In order to view all the measured and calculated parameters from anywhere in the world, all you need is an Internet connection to access the password-protected web page. There you can find information about all the transformers connected to DC-5M systems.

You can view the data for any period of time. The information is conveniently presented in the form of graphs, dot charts, and labels, and transformers are displayed on a world map.

2

Specification

Parameter

Value

Capacity, gpm (liters/hour), not less than 0.13 (30)
Amount of water that can be absorbed by adsorbers, gal (liters) 2.4 (9)
Mass of sorbent in one adsorber, lbs (kg) 44 (20)
Output pressure, psi (bar) 29 (2)
Oil supply head, in (m) 1,142 (20)
Max power requirement, W, not more than 500
Power supply parameters:
– voltage, V Any customizable value
– AC frequency, Hz
Attachment dimensions:
– oil inlet, Dn 20
– oil outlet, Dn 20
Overall dimensions, in (mm), not more than:
– length 61 (1,541)
– width 22 (553)
– height 77 (1,960)
Weight, lbs (kg), not more than 959 (435)

3

Benefits

Key Benefits of the DC-5M

  • Working with Any Type of Transformers: Compatible with transformers of any design, rating, and age.
  • Fast Connection: Connection to the transformer takes approximately one hour.
  • Energy Efficiency: Operates without oil heating, reducing energy consumption and thermal stress.
  • Fixed or Temporary Installation: Can be installed permanently or temporarily depending on operational needs.
  • Rapid Adsorber Replacement: Adsorbers can be quickly replaced, minimizing downtime.
  • Regeneration-Ready Adsorbers: Adsorbers are designed for repeated sorbent regeneration cycles.
  • Protective Housing: The system is securely enclosed in a housing for protection against environmental and mechanical impacts.
  • Remote Monitoring: Transformer parameters can be monitored remotely via the Internet.
  • Maintenance Planning: Enables planning and optimization of transformer maintenance programs.
  • Cost Savings: Reduces expenses for laboratory oil analyses and transformer maintenance.
  • Extended Transformer Service Life: Continuous condition control helps extend transformer lifespan.